فوریه 28 2018 0Comment
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Install the sandwich panel

Install the sandwich panel

Made by mammut in the category of sandwich panel, installing the sandwich panel

Install Sandwich Panel

Since sandwich panels are of the utmost importance, such as thermal and acoustic insulation, moisture resistance, anti-combustion and beauty preservation, the following points should be considered when installing a sandwich panel:

Connecting the panel sandwich to the building and all the points of connection of the panels to each other in the corners is carried out by flushing with a thickness of 1 to 2 mm.

Sealing the panels with a polyurethane adhesive.

To reduce the number of panels to the panel location, the distance between the columns, the height of the panels, and so on.

To install the panels, use a special bolt.

Also pay attention to the steps and heights of the bolts.

Accessories are an essential part of the installation of a sandwich. There is a wide range of accessories available on the offer, which together create a complete assembly system. Steel metal, seal, screws, rivets, special tapes are just a few examples of our product samples.

Firstly, you need to repair the panel to support the construction. To do this, special screws are required. Since there are many types of products on the market, we do not recommend using them and judging by just their price or price. Only the specialized screws we recommend are tailor made and in accordance with the requirements of our sandwich panels.

Secondly, you should not rotate the panels just on the construction. The metal is needed not only for the final improvement of the building, but also mainly for covering the openings, as well as joints with windows, doors, and so on. The protection against wind, rain or snow is just as important as adding the ultimate touch to the beauty.

We have prepared all the accessories that are plastic in plastic form. Using other accessories that are not delivered by the company is a risk of non-coordination and may be dangerous.

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Installation Tips

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The panel system is a porthole structure that gains its strengths from the combination of steel and concrete and acts as a piece of reinforced concrete and acts as an interior polystyrene layer as a mold and insulation for heat and sound. It can be used as external walls and partitions in steel and concrete skeletons, retaining walls, pools, barriers to sound and industrial and office buildings.

After installation, a special layer of concrete with a diameter of 50 – 35 mm is sprayed to the sides of the panel, which results in a very strong concrete structure and composition that runs on this concrete layer at the end of a thin-walled work.

At first, the waiting reinforcement is carried out according to the architectural plan of the building on the concrete floor, which was previously built on the basis of the foundation plan and the work of the moisture isolation is carried out.

Cutting the panel is done according to the architectural plan and cutting table, the panels are easily cut into the required shapes.

Installing panels starts from the corner of the building to provide the strength and toughness of the building being built. Panels with network connections are interconnected.

The panels are stored at their location, depending on the location of the building with the wood, or similar tools. These scaffolds are placed in the place where the concrete screed is run.

The location of the doors and windows according to the architectural plan of the building is cut before concrete. Then the corner of the window or on, is reinforced by network connections.

Sandwich panels also have a variety of applications in various industries, including construction of containers, containers, stationary and mobile refrigerated containers, prefabricated structures and houses, temporary accommodation camps, niches, metal constructions, space structures, warehouses and yards, Sports complexes, industrial and manufacturing plants, industrial and semi-industrial refrigerators, office buildings and commercial buildings, and all buildings and structures with different applications.

Install wall plates and fittings:
1- At the junction of two plates perpendicular to each other, the U-shaped joints shall be put together to form a blank cloth.

2- Connecting rod L, U must preferably be located between the welded network and the insulation layer and stick to the welded network.
3- The layout of the twin-wire mesh (mesh reinforcement) must be such that the maximum thickness of the bonded concrete is obtained for the wall.
4-At the wall of the wall, the base should be removed 5 cm from the polystyrene and replaced with concrete.

5- At the opening of the openings (doors and windows), 2 cm of concrete around the reinforcing bars around the openings should be fully observed.
6- A system of mechanical installations in a plate structure is preferable.
7- If the system is installed, the water pipes should be of a suitable polymer type.
8- It is better to mark the pipe path of the pipes of the plant before by spraying or marking on polystyrene, then thoroughly melt a portion of the polystyrene in this area, including the thermal blower, and allow the pipe to pass through the groove and should not in any way be The installation pipes reduce the thickness of the concrete to be sprayed.
9- In all hot water pipes in the system, the polystyrene around the pipe should be removed about 2 cm away, so that the hot water pipe is surrounded by a circle of concrete around it.
10- The location of the horizontal and panel fastenings must occupy the minimum cross-section, so that the area without concrete is as low as possible. (Use of circle-shaped section is recommended).
11- In conjunction with the installation of the facility, an operational map of the built-up facility should be made in order to identify the location and path of the facility in case of potential problems, in order to avoid further destruction in the future.

 

Installation of ceiling plates and fittings:

1- Installation of roof plates preferably run before the concrete is fused with walls.
2- In the format of the ceilings, the 2 cm gap between the molding board and the welded rebar network should be observed and, in any case, the mold should not stick to the welded rebar network.
3- In the middle of the span of the beams, a negative net run of 200/1 is recommended.
4- The scaffold assembly should have sufficient strength to withstand the gravity loads during the concrete installation of all surfaces as well as wind forces.

 

Concreting and Concreting Wall and Ceiling:

 
1- In concrete casting operations, the wall thickness of the concrete should not be reduced due to the installation of the cornice. It is recommended to use a wooden fence and install it after finishing the work.
2- In building concrete, weighing the weight of the materials is preferable.
3- Construction of concrete according to the mixing plan must be necessarily made by automatic stirrers and manual use is prohibited.
4- Materials for returning from concrete spraying operations should not be reused.

5- Due to the low thickness of concrete in plate structures and the thermal exchange of the environment with concrete, special attention should be paid to the protection and treatment of concrete. The action should begin immediately after spraying it.
6- If the concrete is prepared from the concrete machine, the maximum should be used within 90 minutes. This time is 45 minutes for warm weather conditions (over 25 degrees). For specific concrete with additives or pozzolan, the above times are determined according to the type and amount of these materials, but in no case should this be longer than 120 minutes after mixing. Special tips on how to install sandwich panels

  • Use suitable support for closing the screw according to the position of the trapezoidal steps and respecting the permitted distance between the panels.
  • In designing and constructing a metal structure and underlayment of wall panels, the distance between the columns, the final width, the installation location of the panels, the height of the panels, and the intensity of the wind blowing in the installation area of ​​the panels should be considered in order to reduce the sandwich panels.
  • Use the best way to squeeze panels using flushings and brushes in aesthetic and sealing directions.
  • Use Korapop 225 special adhesive for optimal sealing and sealing.
  • Use special washers for installation of ceiling and wall panels.
  • Be careful to observe the assembly of the portions of the panels and the panels for proper sealing in the wall panels.